48VDC LOAD BANK 1-450Amp Battery Capacity Tester/Battery Discharge Test Machine /Battery Load Test Instrument

Product Description

48VDC LOAD BANK 1-450Amp Battery Capacity Tester / Battery Discharge Test Machine / Battery Load Test Instrument

Battery Capacity Tester
Battery Discharge Test Machine
Battery Load Test Instrument
Battery Capacity Tester Layout
Battery Discharge Unit

1.1 General Introduction

Battery Load Bank is a special instrument for the test of NiCD and Lead-acid storage battery string of the whole string voltage of 24V, 48V, 110V, 220V, in communication room, and cell voltage of 1.2V/2V/6V/12V. It adopts current advanced testing technology theory, and has obtained a series of breakthrough in research and application of new technology, new parts, new material and new techniques, which is designed in accordance with the requests of national related testing and maintenance regulations and it is a special detection instrument for the performance detection of stationary battery. Its big discharge power, small volume, light weight, complete function of data management software of upper computer could greatly reduce the work load of daily testing and maintenance of stationary battery.

1.2 Main Functions and Features

  • The product is utilized color touch screen. It can be operated via finger or the touch pen with convenience and flexibility.
  • Data save mode: Internal save and external save (SD Card)
  • Enhanced over voltage protecting function
  • Automatically recovery the over current protecting function
  • Overheating protection

On line Monitoring Function:

  • When the battery string is under the conditions of on-line discharge, uniform charge, and floating charge, the instrument could perform real-time monitoring for the battery string and cell; the monitoring includes the whole string voltage, cell voltage, the whole string charge/discharge current, the whole string charge capacity, the whole string discharge capacity, monitoring time and etc.

Discharge Function:

Perform discharge of constant current taking advantage of intellectualized dummy load after the battery string is removed from system, set up the parameters of "discharge current", "discharge time", "discharge capacity", "final protective voltage of whole string" and "final protective voltage of cell", and the tester could carry out discharge function automatically, display discharge current, battery discharged capacity, the whole string voltage, cell voltage, discharge time and etc at real time; when the string reaches setup value of final discharge voltage, setup value of final discharge capacity, setup value of final discharge time, any cell voltage is below setup value of final cell voltage or manual final operation could stop discharge test. The final cell voltage conditions can also be set to alarmed is not only stop.

  • It could save 10 groups of on-line monitoring data and 10 groups of discharge test data; the user could perform query, deletion, and export operation of SD card.
  • The computer could connect with instrument via the serial, perform test control and real-time monitor of instrument, and carry out graphic analysis.

Automatic protection function:

  • The tester would stop the test automatically when it could detect the abnormity of the whole battery string or cell, and the working abnormity of tester in order to make protection of battery during the test process.
  • The host machine of tester adopts the design integrating the monitoring part with power part, the power part adopts new-type high-effective parts, and it is a storage battery comprehensive tester with small volume and high efficiency.
  • Humanized operation interface, simple operation, clear flow, and each operation could have English cue. Aquamarine blue high-brightness, large-screen LCD, and the display effect are clear and beautiful.
  • Powerful functions of upper computer data management software, friendly interface, which could offer data management, print, analysis, statistics of report forms, automatic creation of test report, etc.

1.3 Test Procedure Introduction

1.3.1 On Line Monitoring Test Procedure

  1. First Step: Connect Cell Voltage monitoring module (See details in section 2.4)
  2. Second Step: Connect group voltage test line to the two poles of battery string (see the details in section 2.5)
  3. Third Step: Plug in and Switch on the tester.
  4. Forth Step: Enter into on line monitoring setup. (see the details in section 3.1)
  5. Fifth Step: Press "OK" Start test.

1.3.2 Discharge Test Procedure

  1. Step 1: Connect cell voltage monitoring module (See details in section 2.4)
  2. Step 2: Pull "On" on the discharge switch (to prevent reverse connection of the discharge cable and damage the tester, and also if misconnection, the warning will be given.)
  3. Step 3: Connect the discharge cable to the host machine and battery bank respectively. Note: Red line is + positive; Black line: - Negative. Reverse connection will trigger a warning. (See details in section 2.5)
  4. Step 4: Connect group voltage test line to the two poles of battery string.
  5. Step 5: Plug in and switch on the tester.
  6. Step 6: Enter into discharge test parameters setup. (see details in 3.2)
  7. Step 7: Pull "off" on the discharge switch.
  8. Step 8: Press "ok" start test.
Applicable battery Lead-acid battery
Model HZFD-200A
Output voltage 110V 220V
Output current 0-180A 0-90A
Operating mode Used independently or with a constant-current module
Protection performance Input terminal overvoltage protection, prompts on the LCD;
Reverse polarity protection, buzzer alarm;
Overcurrent protection, prompts on the LCD;
85°C overheat protection, prompts on the LCD, buzzer alarm.
Single battery voltage acquisition The 433RF wireless module supports a communication distance longer than 100 m and monitoring for single battery voltages of 2V, 4V, 6V and 12V. If the total voltage is not beyond the set value, each battery pack will have an unlimited single battery quantity and can monitor one to sixteen RF wireless monitoring modules at the same time. One RF wireless monitoring module can monitor 12 single batteries at the same time.
Control accuracy Discharge current: ≤±1%; battery pack’s terminal voltage: ≤ ±0.1%; single battery voltage: ≤±0.05%
Operating power supply
Voltage Single-phase three-wire system: 220V AC (–20%~+30%); frequency: 45~65Hz;
Withstand voltage test Input--casing: 2200Vdc 1min
Input--output: 2200Vdc 1min
Output--casing: 700Vdc 1min
Safety Compliance line with EN610950
Wiring
AC output Male socket in line with the applicable national standard, applicable to 1~1.5mm² cable
DC output 25mm² cable quick plug (red: positive; black: negative)
Load Bank Back Panel Detail

Certifications

We have our own manufacturing factory, pls see the below certificate, we are the direct supplier.

We are an enterprise engaged in development, production & sale of a range of power system products, such as Cable fault tester, transformer test class, lightning arrester test class, and comprehensive test class.

Factory Certificate 1
Factory Certificate 2
Factory Certificate 3

Our Services

From the date of purchase within one year, the warranty time is 12 months. This is the period of free repair replacement, lifetime supply of maintenance and technical services. If the instrument has been found with anomalies or malfunctions, please contact us to arrange the most convenient treatment options.

Service Guarantee Flow
Customer Service Support

Company Information

Established in 2008, the manufacturing facility is specialized in the development and production of electric power testing equipment. Main Products include: transformer oil test series, high voltage test series, cable fault location system, microcomputer relay protection test set, etc. All products comply with international quality standards and have obtained CE and ISO 9001 certification.

We insist on customer orientation and provide you with high quality products, reasonable prices, timely delivery and efficient service. We are willing to work with global clients for joint development and create value and success for our customers continuously.

Manufacturing Warehouse

Transaction & Client

Client Transaction Record
Global Shipments

Exhibition

Global Trade Exhibition Booth

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Frequently Asked Questions (FAQ)

What types of batteries is this load bank compatible with?
This battery load bank is a professional testing instrument designed for Lead-acid and NiCD storage battery strings. It supports whole string voltages of 24V, 48V, 110V, and 220V, and individual cell voltages of 1.2V, 2V, 6V, and 12V.
What parameters can be monitored in real-time during online monitoring?
During online testing, the instrument monitors whole string voltage, individual cell voltage, charge/discharge current, charge/discharge capacity, and the overall monitoring duration.
How does the automatic protection system protect the battery bank?
The tester automatically stops testing and warns the user when it detects abnormalities in the battery string or the individual cells. It also features input overvoltage protection, overcurrent protection, reverse polarity protection with a buzzer alarm, and 85°C overheating protection.
How does the tester save and export test data?
The load bank features two data-saving modes: internal storage and external storage via an SD card. It can store up to 10 groups of online monitoring data and 10 groups of discharge test data, which can then be processed via PC software for data analysis and reporting.
What is the warranty policy and technical support service?
We offer a 12-month free repair and replacement warranty starting from the date of purchase. Additionally, we provide lifetime maintenance services and dedicated technical support.
Can this load bank be connected to a PC?
Yes, it can connect via serial communication, allowing you to perform test controls, capture real-time measurements, and carry out graphic analysis using our specialized upper computer data management software.

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